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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Inspection and Test33%- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Visual inspection
  • 3. Magnetic particle testing
- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Drawing types and views
  • 3. Symbols and abbreviations
  • 4. Dimensioning and tolerancing (GD&T basics)
- Sampling
  • 1. OC curves
  • 2. Sampling concepts (lot, sample size)
  • 3. AQL (Acceptable Quality Level)
  • 4. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
- Inspection Planning and Processes
  • 1. Receiving Inspection
  • 2. In-Process Inspection (IPI)
  • 3. First Article Inspection (FAI)
  • 4. Final Inspection
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. Material Review Board (MRB)
  • 4. Nonconforming product control
- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Audit types (internal, external, product, process)
  • 3. Document control
- Quality Basics
  • 1. Quality management systems (ISO 9001 overview)
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Customer-supplier relations
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Process capability (Cp, Cpk)
  • 3. Control charts (X-bar, R, p, c charts)
Metrology26%- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Hardness testers
  • 3. Surface plates and height standards
  • 4. Optical comparators (shadow graphs)
  • 5. Coordinate Measuring Machines (CMM)
- Calibration
  • 1. Calibration systems and schedules
  • 2. Traceability to national standards (NIST)
  • 3. Out-of-calibration procedures
- Measurement Techniques
  • 1. Angular measurement
  • 2. Thread measurement
  • 3. Linear and dimensional measurement
  • 4. Surface finish measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
- Common Measurement Tools
  • 1. Dial indicators
  • 2. Micrometers (outside, inside, depth)
  • 3. Calipers (dial, digital, vernier)
  • 4. Gauge blocks
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Height gauges
Technical Mathematics19%- Geometry
  • 1. Coordinate systems (polar, Cartesian)
  • 2. Properties of circles, angles, and triangles
  • 3. Area, volume, and perimeter calculations
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
- Algebra
  • 1. Ratio and proportion
  • 2. Transposition of formulas
  • 3. Linear equations
- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Order of operations
  • 3. Fractions, decimals, and percentages

ASQ Certified Quality Inspector Sample Questions:

1. 12,000,000 micro inches is equal to how many yards?
Response:

A) 1/10
B) 1/3
C) 3/4
D) 2/3


2. Which of the following can measure size and location simultaneously?
Response:

A) Digital calipers
B) Dial bore indicator
C) Coordinate measuring machine
D) Micrometer


3. The plot of the percent of lots expected to be accepted versus the quality of submitted lots is which of the following?
Response:

A) Fraction negative curve
B) Producer/consumer risk curve
C) Fraction nonconforming curve
D) Operating characteristics curve


4. Gages and measuring instruments used on the job that are calibrated must be ultimately traceable to which of the following?
Response:

A) American Society for Quality
B) National Institute of Standards and Technology
C) American National Standards Institute
D) American Society for Testing and Materials


5. A shipment of 147,000 bottles is received and the overflow volume of the bottles must be tested. A number of bottles will be tested. What type of sampling plan should be used?
Response:

A) 100% inspection
B) Attribute sampling plan
C) Fixed sampling plan
D) Variables sampling plan


Solutions:

Question # 1
Answer: B
Question # 2
Answer: C
Question # 3
Answer: D
Question # 4
Answer: B
Question # 5
Answer: D

1110 Customer ReviewsCustomers Feedback (* Some similar or old comments have been hidden.)

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